Mixed volume of material:
Mixer power:
with silo and screw feeding machine
JINHE®JHL-3000 Automatic Powder Processing Line including two screw conveyors,JHS High efficiency double cone mixer, packing machine. Automatic feeding system, automatic discharge system, PLC control unit, LCD touch screen operating panel, control cabinet, dust collection device.
Powder mixing automation production line
Program control integration and equipment module of the powder mixing automation production line
Pursuit of innovation and Continuous improvement
1.Program control integrated system
Include:
Program control integrated system is the brain of the automation production line
Program control integrated system console
Control signal
Control cable
Feedback signal
Device module
2.Powder automatic weight Batching equipment module
screw loading machine
- screw loader 5.5 m ( from the dust free system to the ribbon blender)
- screw loader 7 m ( from ribbon blender to the storage tank)
- screw loader 6 m (from storage tank to filling machine)
Note that the filling machine is already we have .
Note that the total cycle time which including feeding The powder detergent in free dust unit to mixers and mixing powder with liquid spry and discharging the mixing to storage tank should be not more than 30 min as maximum
Note that All part should be made from SS304
Before mixing,we usually set automatic weight, batching equipment,to reducing manual operation. The module is consist of a plurality of material barrel and a supporting screw conveying machine and a weighing and batching barrel. According to customer requirements can also be used in other semi automatic batching system and automatic batching system,as follows:
raw material barrel
Screw conveying machine
Weight and batching barrel
According to the formula,we could control the screw batching machine to convey a certain weight material into the weight and batching barrel to realize automatic batching.
3.Automatic mixing module
Mixing machine automation is the key part of the whole automation in the production line,is the most complex part of the control program. This is because most of the barrel of mixing machine is moving,so we have to control the feed port and discharge port to stop on a right position before feeding and discharge.
Feeding port aim at the feed inlet,then brake.
Feeding port to docking the feed inlet, to achieve clean feed.
After loading material and mixer start to operate
After stop running then automatic docking and automatic discharging
4.Automatic packaging machine module
This is a selective module, powder has been mixed, can be directly into the next process, can also be packaged.
Classical powder mixing automation production line
Automatic packaging machine Double movement mixer Feeding machine Dischage machine
Automatic batching platform
Automatic powder processing line
Pursuit of innovation and Continuous improvement
Automatic production line of a powder metallurgy factory in Shanghai
Console
3000 liter Movement mixer
Weight packing machine
Above production line can realize automatic feeding, automatic operation, automatic feeding.
Automatic production line of flyash mixed in a factory of Sanmenxia City
The main barrel
Weight batching machine
The accessories barrel
Mixing machine
Automatic packaging machine
The automatic production line can realize automatic weighing and batching; Mixing machine automatic feeding, automatic operation, automatic feeding and automatic packaging.